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Amazing cost performance, useful simple die casting.
Although it is a prototype, the same three major characteristics as mass production can be achieved. 1. Realization of mass production shape: setting of draft angle and protruding pin position 2. Achievement of a hard chill layer on the product surface 3. Realization of the same density balance as in mass production
High-precision cast surface excellent aluminum castings produced in small to large lots! "Janome Die Casting Aluminum Zinc Die Casting"
"Die casting" is a casting method in which molten aluminum alloy is injected at high speed and high pressure into a precision mold. Because the mold has a high cooling effect, it is possible to produce a large number of high-precision castings with excellent surface quality in a short time. 【Advantages of Die Casting】 ○ Productivity → Produces a large number of cast products in a short cycle of about one minute. ○ Dimensional Accuracy → High precision dimensional accuracy in the decimal range. ○ Thickness and Strength → High-strength products with thin walls around 1mm and tensile strength of 296MPa (sample data value). ○ Surface Treatment → Surface treatment for aesthetics and rust prevention when necessary. ○ Molds → Low wear, capable of producing around 100,000 products of the same quality level. 【Unique Strengths of Janome Die Casting】 ○ Capable of handling everything from prototypes to small and large lot production (skills honed by automotive manufacturers). ○ One of the few in Kansai with an 800t large casting machine. ○ Consistent support from casting to machining. ○ Maintains stable and high purity aluminum molten metal, ensuring stable quality. ○ Able to accommodate any project! ● For more details, please contact us or download the catalog.
We manufacture high-strength, wear-resistant aluminum die-cast alloy (15% zinc-rich) parts.
We manufacture die-cast aluminum alloy parts with 15% zinc-rich composition that excel in wear resistance. They are suitable for parts requiring sliding properties.
![Janome Die Casting "Gypsum Casting" [A casting method that does not use molds!]](https://image.mono.ipros.com/public/product/image/a92/2000288451/IPROS2885386169538929059.jpg?w=280&h=280)
Creating molds with plaster and casting using a 'mold-free casting method'! We provide castings with the same level of surface finish and thin walls as die casting in a short period (short delivery time)!
At Janome Die Casting, we established a gypsum casting prototype center in April 2012. We quickly identify and address issues in mass production! We can cast complex shapes and those with fine surface irregularities, reproducing regular protrusions and depressions with a spacing of 0.2mm down to 12μm. This is suitable for prototyping die-cast products and small-lot production of die-cast level parts. 【Features】 - Short delivery times (can ship in as little as 7 days if 3D data is provided) - Low cost due to the use of simple molds - Smooth casting surface comparable to die casting due to gypsum molds - High freedom in mold structure allows for undercut shapes - Capable of producing thin-walled parts at the same level as die casting, with a track record of 0.5mm thin-walled products *For more details, please request materials or view the PDF data available for download.
